Nanaimo’s Harmac mill works to fill doubled pulp order for medical masks and gowns

Nanaimo’s Harmac mill works to fill doubled pulp order for medical masks and gowns

Mill’s president says extra cleaning in place and workers are social distancing

Production is heating up at Harmac Pacific to produce a special paper pulp used in the manufacture of disposable surgical masks, gowns and other medical products.

Those products, worn to help prevent the spread of disease, are in short supply due to the COVID-19 crisis and the U.S. customer that produces them has doubled its order for the K10S pulp.

“It’s a customer out of the States and we’ve been supplying them for years, but in light of what’s going on in the lack of medical supplies, they’ve doubled their order with us in the last week, so we’re doing everything we can to meet that demand,” said Levi Sampson, Harmac president.

Sampson said the Harmac mill is the world’s only producer of the particular grade of paper pulp used in the manufacture of surgical masks and gowns and that the mill has been producing it since before he came to work there in 2008.

“K10S is the pulp that we’re producing for these medical supplies. We’re the only one that produces it,” he said. “Different pulp mills run different grades of pulp – almost kind of like recipes.”

K10S pulp is made from western red cedar that produces a soft fibre that makes it suitable for the final products made from it.

READ MORE: 3M pushes back on Trump administration call to stop sending N95 masks to Canada

“It’s been tweaked over the years to come up with the right formula that allows it to go into the medical supplies,” Sampson said.

Ramping up production means Harmac Pacific’s 320 full-time employees will continue turning out to do their jobs while people in other industries are off work because of efforts to control coronavirus spread. The mill is located on more than 100 hectares and is running a program of extra cleaning and disinfecting of washrooms, work stations and other facilities, and the workers on each shift should be able socially distance and maintain workplace conditions that will help them prevent spreading the virus.

The mill’s production output for K10S varies depending on the customers’ needs. Sampson wouldn’t get into specific numbers, but did say he has never seen a doubling of an order.

“That’s why we’ve decided to continue to run. We know our product’s going into surgical gowns and masks and drapes and caps and those kind of things, so for our employees, they’re really feeling like, even though we’re not frontline workers – like the doctors and nurses and paramedics that have everyone’s utmost respect right now – we’re making a product that’s finding its way to those front lines,” Sampson said. “So, that’s why we’re doing it.”

READ ALSO: Harmac mill marks 10 years of employee ownership

The mill currently has an adequate supply of western red cedar chips to meet its production needs.

“Finding chips and affordable fibre is always a concern for us,” Sampson said. “We’re constantly looking into finding supply, right now, especially. The forest industry had been hit pretty hard even before this COVID crisis came about, with [Western Forest Products] and their strike. That’s always something that we’re looking at, but as of right now, we’re getting enough to run the mill and to be able to produce this product.”

Sampson said the mill will do whatever it can to produce as much of the K10S pulp as it can to fill future orders for more if needed.

He also noted the products made from the pulp will also make it back to Canada to resupply medical staff here.

“People should be proud on Vancouver Island that there is a company that’s producing a product that’s going directly into medical gowns and masks at this time,” he said. “We all hear the stories of doctors and nurses running out of the product or they already have, so if we can continue to produce this it should be a sense of pride for people. I know it is for our workforce.”

READ ALSO: Stay informed about COVID-19



photos@nanaimobulletin.com
Like us on
Facebook and follow us on Twitter

Coronavirus

Get local stories you won't find anywhere else right to your inbox.
Sign up here

Just Posted

Island Health has reported a COVID-19 outbreak at Saanich Peninsula Hospital. (Arnold Lim/Black Press)
Four new COVID-19 cases added to Saanich Peninsula Hospital outbreak

Inital round of patient testing is complete, staff testing continues

A rendering of Victoria Wonderland, a drive-thru immersive holiday experience that has been cancelled due to COVID-19. (Courtesy of Transcend Victoria)
Victoria Wonderland drive-thru show cancelled due to COVID-19

Organizers hope to host a similar event, if restrictions allow, in the new year

Swiftsure International Yacht Race 2018. (Black Press Media file photo)
Popular Swiftsure yacht race cancelled for second consecutive year

International sailing race hopes to run its 77th event in 2022

Upcoming budget discussions in Sidney will look into hiring an outside contractor to help develop a long-term economic strategy. (Black Press Media File)
Sidney businesses, council working together on long-term economic pandemic strategy

Search for outside consultant part of 2021 budget discussions

Sidney’s Mary Winspear Centre likely won’t be hosting a farmer’s market originally scheduled for Central Saanich after all after municipal staff in Sidney did not issue the necessary license.
Proposed farmer’s market for Sidney likely to be cancelled

Market was scheduled for Saturday, Dec. 5 in the parking lot of Mary Winspear Centre

Motorists wait to enter a Fraser Health COVID-19 testing facility, in Surrey, B.C., on Monday, Nov. 9, 2020. THE CANADIAN PRESS/Darryl Dyck
Another 694 diagnosed with COVID-19 in B.C. Thursday

Three more health care outbreaks, 12 deaths

(AP Photo/Paula Bronstein)
POLL: Has COVID-19 changed your plans for the holidays?

The lights are going up, the stacks of presents under the tree… Continue reading

Anyone with information on any of these individuals is asked to call 1-800-222-TIPS (8477) or visit the website victoriacrimestoppers.ca for more information.
Greater Victoria Crime Stoppers wanted list for the week of Dec. 1

Greater Victoria Crime Stoppers is seeking the public’s help in locating the… Continue reading

Watch Messiah at home with the Sooke Philharmonic

Concert available to stream Dec. 12

Emergency crews used a backhoe loader to clear fire debris from the scene of a fire on Wesley Street Thursday as police and firefighters gathered up propane tanks, stoves and fireplaces used by camp residents to heat tents. (Chris Bush/News Bulletin)
City of Nanaimo dismantles downtown homeless encampment after fire

Four to six tents burned up in Wesley Street fire Thursday, Dec. 3

A demonstrator wears representations of sea lice outside the Fisheries and Oceans Canada offices in downtown Vancouver Sept. 24, demanding more action on the Cohen Commission recommendations to protect wild Fraser River sockeye. (Quinn Bender photo)
First Nations renew call to revoke salmon farm licences

Leadership council implores use of precautionary principle in Discovery Islands

Ten-month-old Aidan Deschamps poses for a photo with his parents Amanda Sully and Adam Deschamps in this undated handout photo. Ten-month-old Aidan Deschamps was the first baby in Canada to be diagnosed with spinal muscular atrophy through Ontario’s newborn screening program. The test was added to the program six days before he was born. THE CANADIAN PRESS/HO, Children’s Hospital Eastern Ontario *MANDATORY CREDIT*
First newborn tested for spinal muscular atrophy in Canada hits new milestones

‘If Aidan had been born any earlier or anywhere else our story would be quite different’

BC Ambulance Services reassures people that the service is well staffed and ready to respond. Photo by Don Bodger
BC Ambulance assures the Island community they’re ‘fully staffed’

‘Paramedics are not limited to a geographical area.’ — BCEHS

(Pixabay)
Canadians’ mental health has deteriorated with the second wave, study finds

Increased substance use one of the ways people are coping

Most Read